Falcon Process Equipment & Systems

Features of Automatic Ointment Manufacturing Plants

• GMP Production Plants
• Minimum Human Involvement needed
• Vessel design as per ASME guidelines
• Option of PLC, HMI base model
• Negligible vacuum drop during the process
• Uniquely designed to address all crucial factors directly or indirectly affecting the production quality
• All Contact parts are made with SS 316/ SS 316 L and noncontact parts with SS304
• Specially designed inline filter to ensure proper filtration
• Pipe fittings are of seamless quality, internally Electro-Polished with tri-clover ended joints
• Material transfer through vacuum to avoid contaminations
• Gaskets used are made silicon food grade material
• All values of temperature and time of the plant are indicated digitally on the control panel
• Safety interlocks

Additional Information:

• Packaging Details: as per client need

A Cosmetic Manufacturing Plant, designed and manufactured by Falcon Process Equipment & Systems, offers advanced solutions for producing a wide range of cosmetic products like creams, lotions, shampoos, serums, and more. These plants integrate state-of-the-art technology and precision engineering to meet the demands of the cosmetic industry.

Key Features of Falcon's Cosmetic Manufacturing Plant

1. Hydraulic Lifting Systems

   • Integrated for easy movement and positioning of mixing vessels and components.
   • Enhances efficiency and minimizes manual handling during production and cleaning.

2. Wax Vessel

   • Specifically designed for melting and blending waxes used in formulations like creams, lip balms, and lotions.
   • Equipped with controlled heating systems to ensure optimal melting without degradation.

3. Water Vessel

   • Designed for mixing and storing water-based ingredients.
   • Constructed from high-grade stainless steel to ensure hygiene and corrosion resistance.

4. Storage Tanks

   • Ideal for holding raw materials, intermediate products, or final formulations.
   • Available in a range of capacities (10 to 10,000 liters), ensuring scalability for production.

5. Transfer Pump

   • High-efficiency pumps to transfer viscous or liquid materials seamlessly between process stages.
   • Ensures smooth and contamination-free transfer under vacuum or pressure.

6. Vacuum Pump

   • Essential for degassing during emulsification or mixing.
   • Maintains product quality by removing air bubbles and ensuring a smooth finish.

Advantages of Falcon's Systems

• Customizable Designs: Tailored to meet specific product and capacity requirements.
• Compliance with Industry Standards: Ensures adherence to GMP and FDA guidelines.
• Durable Construction: Built with high-grade materials for long-lasting performance.
• Energy Efficiency: Minimizes resource usage while maximizing output.
• Ease of Operation: User-friendly controls for efficient and safe production.

Applications

• Skincare Products: Creams, lotions, face masks, serums.
• Haircare Products: Shampoos, conditioners, styling gels.
• Personal Care Items: Body washes, deodorants, scrubs.
• Makeup: Foundations, lipsticks, compact powders.

By integrating modern features like hydraulic lifting systems, wax vessels, water vessels, transfer pumps, and vacuum pumps, Falcon Process Equipment & Systems ensures high performance, productivity, and precision for cosmetic manufacturers.

Additional Information:

• Production Capacity: 500kg/batch
• Delivery Time: 6-7 weeks
• Packaging Details: as per client requirement

The Ointment Cream Manufacturing Plant is an ideal tool for Pharmaceutical, Cosmetics and Consumer Care Industries for the production of Ointment, Cream, Tooth Paste (Medicated, Herbals etc.) Lotions, and other emulsions and homogenizations.

 

At Falcon Process Equipment, we ensure designing, engineering, manufacturing, and supplying sterile as well as non-sterile ointment & cream plants that are completely customized and automated as per the requirements of the GMP standards.

 

Application

• Pharmaceuticals - Sterile & Non-Sterile Ointment, Cream, Gel, Lotion, Medicated Toothpaste, Foot Care etc.
• Cosmetics & Consumer Care - Lotions, Cream, Face Wash, Shaving Creams, Sun Cream gels, Hair Dyes Creams Shampoos, Conditioners, Tooth Paste, Bath Additives, Dressings, & many more.
• Food Industry – Sauces, Mayonnaise, Jams, Gravy etc.

Elevate your cosmetic, pharma, and food production with our Vacuum Homogenizer Mixer! Ideal for ointments, gels, creams, lotions, toothpaste, and more. Crafted for seamless blending, this stainless-steel marvel guarantees top-notch performance. Versatile and user-friendly, it's your go-to solution for impeccable product consistency. Elevate your production standards – explore our Vacuum Homogenizer Mixer today!

The Ointment Cream Manufacturing Mixer is an ideal tool for Pharmaceutical, Cosmetics and Consumer Care Industries for the production of Ointment, Cream, Tooth Paste (Medicated, Herbals etc.) Lotions, and other emulsions and homogenizations.

 

At Falcon Process Equipment, we ensure designing, engineering, manufacturing, and supplying sterile as well as non-sterile ointment & cream plants that are completely customized and automated as per the requirements of the GMP standards.

 

Application

• Pharmaceuticals - Sterile & Non-Sterile Ointment, Cream, Gel, Lotion, Medicated Toothpaste, Foot Care etc.
• Cosmetics & Consumer Care - Lotions, Cream, Face Wash, Shaving Creams, Sun Cream gels, Hair Dyes Creams Shampoos, Conditioners, Tooth Paste, Bath Additives, Dressings, & many more.
• Food Industry – Sauces, Mayonnaise, Jams, Gravy etc.

A Contra Rotary Mixer (CRM) equipped with a high shear homogenizer is a versatile solution for the food industry, used in the production of emulsions, sauces, spreads, dressings, and confectionery products. It features contra-rotating blades for thorough mixing and a high shear homogenizer for particle size reduction and emulsion stability, ensuring superior texture and consistency in products like mayonnaise, chocolate spreads, dairy-based items, and fruit purees.

The mixer comes with its own electric heating system for precise temperature control and also supports steam heating for efficient processing. Optional features like a Clean-in-Place (CIP) system ensure easy maintenance and hygiene, while an integrated vacuum system enables deaeration and the production of high-quality, bubble-free formulations. This makes the CRM an ideal choice for industries demanding consistent quality and operational flexibility.

We offer a compact Lab/Pilot Ointment Cream Mixer designed as per GMP standards. The machine is equipped with a Hydraulic Lid Lifting System with Power Pack, Top Anchor Stirrer, and Bottom Entry Homogenizer for efficient mixing and emulsification. The jacketed and insulated vessel is vacuum-rated, with a vacuum pump provided for deaeration. Heating options include Electrical or Steam Heating System.

For operator safety and reliable performance, multiple safety interlocks are provided such as lid position sensor, vacuum safety interlock, heating cut-off protection, and mechanical seal protection switch. A user-friendly control panel is provided to monitor and operate all functions. The complete unit is skid-mounted, compact, and portable for easy installation.

Key Features:

• Compact Lab/Pilot model designed as per GMP standards

• Hydraulic Lid Lifting / Opening System with Power Pack

• Top Anchor Stirrer with Bottom Entry Homogenizer for uniform mixing

• Jacketed & insulated vacuum-rated vessel with vacuum pump

• Electrical / Steam heating system provided

• Safety interlocks: lid position sensor, vacuum safety interlock, heating cut-off, flow monitoring switches

• User-friendly control panel for easy operation

• Skid-mounted design – portable & easy to install

 

Ideal for R&D, lab trials and small batch production of ointments, creams, gels & lotions

Additional Information:

• Delivery Time: 5-7 weeks
• Packaging Details: as per client requirement

Elevate your cosmetic, pharma, and food production with our Vacuum Homogenizer Mixer! Ideal for ointments, gels, creams, lotions, toothpaste, and more. Crafted for seamless blending, this stainless-steel marvel guarantees top-notch performance. Versatile and user-friendly, it's your go-to solution for impeccable product consistency. Elevate your production standards – explore our Vacuum Homogenizer Mixer today!

Additional Information:

• Delivery Time: 3 - 4 weeks